Lube the shaft on the new Gearcase Assembly.Īlign the Gearcase Assembly shaft and slide into place.īolt the Cutting Bar assembly to the new Gearcase Assembly extension Unbolt the Cutting Bar assembly from the broken Gearcase Assembly extension Note the orientation of the broken Gearcase Assembly extension A new 24-inch Black and Decker hedge trimmer is about $65.00 USD plus tax. The Gearcase Assembly (Part #: 90519082) was less than $25.00 USD including tax and shipping. These sites are also the ones selling replacement parts. To find parts diagrams, search HS2400 parts diagrams and select Images. do not unwire anything and do not pull out the Armature.) Oh yeah, and “Don’t cross the streams”. Also, read through the Disassembly – Gearcase section before beginning to save time and frustration (e.g. I highly recommend looking at a parts drawing before you begin working on the trimmer. The gussets should serve to reinforce the part but time will tell. The Gearcase Assembly is Number 18 on the parts list as shown below.īlack and Decker obviously became aware of this problem because the replacement part has been redesigned with gussets. The break was where the extension for the Cutting Bar assembly meets the gear housing. I was lucky there was not additional damage because the moving parts are not designed to carry the strain of cutting,Īs noted, the cause of the independent movement of the Cutting Bar was that the Gearcase Assembly was broken. On this trimmer the part is the Gearcase Assembly. So what caused the problem? The part that keeps the non-moving parts of the Cutting Bar assembly from moving broke into two pieces. The measurement was just for reference because the Cutting Bar assembly moving left and right at ALL is wrong. The tip of the Cutting Bar assembly moved left and right through about four inches of travel without the Housing moving at all. This is a cutting edge tool and needs to be handled accordingly, even with it unplugged. The trimmer was checked unplugged because it doesn’t know the difference between 3/4-inch branches and fingers. The Cutting Bar assembly moving side to side (left to right) is definitely not expected/ The blade moving back and forth (front to back) is expected. When using this Black and Decker Hedge Hog HS2400 Type 1 24-inch hedge trimmer, the Cutting Bar was observed moving to the side depending on the direction of the cut.
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